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Manufacturing Systems Management

Manufacturing Systems Management. Instructor: Prof. G. Srinivasan, Department of Management Studies, IIT Madras. This course introduces the viewer to the concepts of Manufacturing Systems Management. The course primarily addresses Cellular Manufacturing, JIT systems, Synchronous manufacturing and Flexible manufacturing. Topics such as cell formation, cell scheduling, JIT systems, TOC principles, Loading and scheduling in Flexible manufacturing are addressed. (from nptel.ac.in)

Lecture 33 - Theory of Constraints, Product Mix Problem


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Lecture 01 - Introduction
Lecture 02 - Different Types of Manufacturing Systems
Lecture 03 - Introduction to Cellular Manufacturing
Lecture 04 - Cellular Manufacturing Applications, Production Flow Analysis
Lecture 05 - Production Flow Analysis
Lecture 06 - Cellular Manufacturing - Unidirectional Flow, Capacity Planning, Layout
Lecture 07 - Exercise on Production Flow Analysis
Lecture 08 - Rank Order Clustering, Similarity Coefficient Based Algorithm
Lecture 09 - Similarity Coefficient Based Clustering Algorithm
Lecture 10 - Hierarchical and Non-Hierarchical Clustering Algorithms
Lecture 11 - Optimization Based Algorithms
Lecture 12 - Optimization Based Algorithms, Assignment Based Algorithm
Lecture 13 - Assignment Model, Algorithm Considering Sequence of Visit of Machines
Lecture 14 - Algorithm Considering Sequence of Visit of Machines
Lecture 15 - Algorithm Considering Cell Load Data, Alternate Process Plans
Lecture 16 - Reducing Intercell Moves
Lecture 17 - Part Subcontracting, Incremental Cell Formation
Lecture 18 - Product Based Cells
Lecture 19 - Branching Algorithm for Product Based Cells, Operator and Task Assignment
Lecture 20 - Operator and Task Assignment
Lecture 21 - Operator and Task Assignment (cont.)
Lecture 22 - Static and Dynamic Operator Allocation, Multiple Products and Incremental Cells
Lecture 23 - Cell Scheduling and Sequencing
Lecture 24 - Cell Scheduling and Sequencing (cont.)
Lecture 25 - Single Piece Transportation
Lecture 26 - Cell Layout, Introduction to Just-in-Time Manufacturing
Lecture 27 - Cell Control and JIT
Lecture 28 - Basic Elements of JIT, Kanban Systems
Lecture 29 - Role of Basic Elements, Critical Success Factors
Lecture 30 - Models in JIT
Lecture 31 - Models in JIT (cont.)
Lecture 32 - CONWIP, Introduction to Synchronous Manufacturing
Lecture 33 - Theory of Constraints, Product Mix Problem
Lecture 34 - Statistical Fluctuation, Random Events, Principles of SM
Lecture 35 - Scheduling in SM
Lecture 36 - Drum Buffer Rope System
Lecture 37 - Flexible Manufacturing System, Part Selection Problem
Lecture 38 - FMS Loading Problem
Lecture 39 - FMS Loading, Multiple Batches and Changeover Times
Lecture 40 - FMS Loading and Scheduling, Summary of the Course Contents